How To

How to Make a Strong Joint

Step 0: Shake Well

Shake well before using โ€“ Do not use if cement ( solution ) is not fluid

Step 1: Cut the Pipe

Cut pipe square with saw or hand cutter. Remove burrs or raised beads with clean dry cloth or knife or file.

Step 2: Clean the Pipe

The pipe and fitting should be free of dirt, grease, and other foreign materials. Remove dirt, grease, moisture and any foreign materials using clean dry cloth. If necessary use Weld-Allโ„ข Pipe Cleaner. Weld-All Pipe Cleaner is specially formulated to clean pipes and fittings without damaging them.

Step 3: Check the Fit

Check the dry fit of pipe and fitting. Pipe should easily go 1/3 to 1/2 ways into fitting. If pipe bottoms into fitting it should be very snug โ€“ if not, use a different pipe or fitting. An excessively tight or loose fit is not desirable.

Step 4: Apply the Primer

Primer is highly recommended for 3โ€ and larger diameter installation. Apply a liberal coating of primer to the outside surface of pipe then to inside surface of fitting. Then once again, apply coat to pipe. Cement should be applied to pipes and fittings while primer is still wet.

Step 5: Use the Right Applicator

Use applicator supplied with the can or suitable applicator approximately ยฝ the size of the pipe diameter. Using the right-sized applicator will ensure sufficient cement is applied to pipe and fitting.

Step 6: Apply the Cement

Apply liberal coat of cement (while primer is still wet) to the pipe (equal to depth of fitting) and medium coat inside of fitting โ€“ make sure there is no puddle of cement inside the fitting. Again, apply a coat of cement to the pipe. Make sure there is no uncoated surface. Most failures are caused by insufficient application of cement.

Step 7: Insert Pipe into Fitting

Immediately, while cement is still wet ( fluid ), insert pipe into fitting with twisting motion. If it has dried recoat both parts. Use sufficient force to make sure pipe bottoms into fitting.

Step 8: Check the Cure

If cement has harden cut pipe to depth of cement and use new off fitting. Never use partially cured pipe and fitting โ€“ partially dried cement of pipe and fitting.

Step 9: Hold the Joint

Hold joint together for 30-60 seconds to make sure pipe is not pushed out โ€“ longer if temperature is low and for larger pipes.

Step 10: Wipe off the Bead

A cement bead will appear if enough cement is used. Wipe off bead.

Set and Cure Times

ASTM Cure Time Guide

0.5 to 1.25″ 1.5 to 3″ 3 to 6″
Temp
Range (°F)
< 180 psi
181-370 psi
< 180 psi
181-315 psi
< 180 psi
181-315 psi
60 to 100 F N/A
6 hrs
2 hrs
12 hrs
6 hrs
24 hrs
40 to 60 F 2 hrs
12 hrs
4 hrs
24 hrs
12 hrs
48 hrs
0 to 40 F 8 hrs
12 hrs
16 hrs
96 hrs
48 hrs
8 days

Blue text = cure time, Red text = set time

Allow 15 to 20 minutes set time before handling the assembly. Allow sufficient cure time to assure a strong joint. Longer cure time may be required for larger pipe and or temperature is below 60° Fahrenheit (16° Celsius). Consult ASTM cure time guide.